Double cone Blender Machine | High-Precision | GMP Model for Pharma & Food Industries
Proven Choice of Pharmaceutical, Nutraceutical & Food Manufacturers for 7+ Years
- Capacity: Lab models to 5000 kg industrial scale
- SS316 / SS304 Food-grade stainless steel
- Precise speed control for uniform mixing
- Safety inter-lock & digital timer
- Best for Pharma, Nutraceutical & Food industries
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Choose Your Double Cone Blender Model
Laboratory Scale Double Cone Blender
Compact lab model for R&D and small trial batches. Ideal for product development and sampling.
Download BrochureProduction Scale Double Cone Blender
Heavy-duty industrial model, scalable up to 5000 kg batch capacity. Perfect for pharma, food & chemical industries.
Download BrochureWhy Choose Our Double Cone Blender Machine?
Trusted by pharmaceutical, nutraceutical & food manufacturers worldwide for precision and performance
Precision Mixing
Variable pan speed and controlled motion ensure uniform, repeatable blending for powders and granules.
GMP Hygienic Design
Constructed in food-grade SS316 / SS304 with smooth surfaces and easy-clean geometry to meet strict GMP standards.
Scalable Capacity
From laboratory models for R&D to production units scalable up to 5000 kg batch capacity — pick the size you need.
Built to Last
Robust stainless construction and high-quality components deliver long service life and minimal downtime.
Uniform, Controlled Blending
Optimised pan geometry and speed profile produce consistent blends while minimizing particle damage.
Easy Maintenance
Tool-free access panels, modular parts and quick-disconnect fittings make servicing fast and cost-effective.
Double Cone Blender Machine Specifications
Four specialized models designed to meet every scale of blending options.
Lab Double Cone Blender
Available in 2 kg, 5 kg & 10 kg. Compact, portable, best for trial batch and testing.
100 Kg Double Cone blender
GMP model with gross volume of 300 liter, best suitable for 100 kg per hour production
200 Kg Double Cone Blender
GMP model with gross volume of 600 liter, best suitable for 200 kg per hour production
500 Kg Double Cone Blender
GMP model with gross volume of 1500 liter, best suitable for 500 kg per hour production
| Feature | Lab Scale Model | 300 Ltr Gross | 600 Ltr Gross | 1500 Ltr Gross |
|---|---|---|---|---|
| Batch Capacity | 2, 5 & 10 kg | 100 kg | 200 kg | 500 kg |
| Bin Thickness | 2.5 mm | 3 mm | 3 mm | 3 mm |
| Bin Material | SS316 Grade | SS316 Grade | SS316 Grade | SS316 Grade |
| Motor Power | 0.5 kW | 2.2 kW | 3.7 kW | 7.5 kW |
| Structure Material | SS304 | SS304 | SS304/316 | SS304/316 |
| Dimensions | 300×600×800 mm | 1200×900×1250 mm | 1300×1100×1300 mm | 1600×1200×1700 mm |
| Weight | 70 kg | 190 kg | 300 kg | 560 kg |
| Warranty | 12 months | 12 months | 12 months | 12 months |
Lab Scale double cone Blender
- Capacity: 2, 5 & 10 kg
- Material: SS316 and SS304
- Motor: 0.5 kW
- Bin thickness: 2.5 mm
- Bin Speed Controller
- Safety railing with interlock
300 Ltr Gross volume double cone Blender
- Capacity: 100 kg
- Material: SS316 and SS304
- Motor: 2.2 kW
- Bin thickness: 3 mm
- Bin Speed Controller
- Safety railing with interlock
600 Ltr Gross volume double cone Blender
- Capacity: 200 kg
- Material: SS316 and SS304
- Motor: 3.7 kW
- Bin thickness: 3 mm
- Bin Speed Controller
- Safety railing with interlock
1500 Ltr Gross volume double cone Blender
- Capacity: 500 kg
- Material: SS316 and SS304
- Motor: 7.5 kW
- Bin thickness: 3 mm
- Bin Speed Controller
- Safety railing with interlock
VIDEO GALLERY
double cone blender MIXER machine WORKING PRINCIPLE
Working Principle of Double Cone Blender Mixer MachineThe double cone blender operates on a simple yet effective principle to achieve uniform mixing of dry powders and granules. The conical-shaped vessel rotates on its horizontal axis, and this vessel mounts on trunnions at either end, allowing for smooth and efficient rotation. As the blender rotates, the material inside continuously splits and recombines, leading to a uniform mix.
- Loading: Operators load the dry powders or granules into the blender through a butterfly valve or a charging port. Typically, the loading amount ranges between 35% to 70% of the blender’s total capacity, ensuring efficient mixing without overloading the machine.
- Rotation: Once loaded, the blender starts rotating. The conical shape of the vessel creates a tumbling action, causing the materials to move in different directions. As a result, this continuous movement helps break up clumps and ensures that the materials mix uniformly.
- Mixing: The mixing process involves two key actions:
- Convective Mixing: The rotation causes the materials to cascade and flow, thereby promoting convective mixing.
- Diffusive Mixing: As the materials tumble, they also undergo diffusive mixing, where individual particles move randomly, leading to a more homogeneous blend.
- Discharge: After the desired mixing time, operators stop the blender and discharge the mixed material through a bottom outlet or a discharge valve. The design of the double cone blender ensures minimal residue, thus making the discharge process efficient and easy to clean.
- Advantages:
- Gentle Mixing: The double cone blender provides a gentle mixing action, preventing product degradation and maintaining the quality of sensitive materials.
- Homogeneous Mix: The unique design and tumbling action ensure a uniform and consistent blend.
DOUBLE CONE BLENDER MIXER MACHINE FROM WECAN ENGINEERING SOLUTIONS, A LEADING MACHINE MANUFACTURER IN INDIA.
Double Cone Blender Manufacturer in India: Wecan Engineering SolutionsWecan Engineering Solutions, based in Kathlal, Kheda, Gujarat, manufactures high-quality double cone blenders and other industrial mixing equipment. We established our company in 2012, and since then, we have focused on developing innovative, high-tech products that conform to the latest industry trends. Our double cone blenders efficiently mix pharmaceutical, food, and nutraceutical products. Consequently, these machines ensure uniform blending and meet the highest standards of quality and reliability.Why Choose Us:
- Expertise: We bring over a decade of experience in manufacturing high-quality industrial mixers. Furthermore, our team’s extensive knowledge ensures that our products are top-notch.
- Quality Assurance: We commit to delivering machines that assure optimum quality in manufactured products. As a result, our clients can rely on the consistency and durability of our equipment.
- Innovation: We continuously develop new and improved products to meet industry needs. Therefore, our innovations keep our clients ahead of the competition.
PRODUCTION SCALE double cone blender machine video, image and catalogue pdf.
Double cone blenders efficiently mix and blend dry powders and granules in various industries, such as pharmaceuticals, food, and chemicals. Their unique double cone shape ensures uniform distribution of ingredients by continuously rotating and tumbling the materials. Consequently, you achieve a homogeneous mix every time. Made from high-grade stainless steel, these blenders offer robust construction and easy cleaning. Furthermore, they feature capacities ranging from several hundred to several thousand liters, making them suitable for large-scale production. Additionally, the gentle mixing action prevents product degradation while maintaining the quality and consistency of the blend. Overall, double cone blenders serve as ideal solutions for high-volume manufacturing processes.
LAB-SCALE double cone blender machine video, image and catalogue pdf.
Lab-scale double cone blenders efficiently mix and blend small quantities of dry powders and granules, particularly in laboratory settings for pharmaceuticals, food, and chemicals. Their unique double cone shape ensures uniform distribution of ingredients by continuously rotating and tumbling the materials. Consequently, you achieve a homogeneous mix every time. Made from high-grade stainless steel, these blenders offer robust construction and easy cleaning. Furthermore, they feature capacities suitable for small-scale production and research purposes. Additionally, the gentle mixing action prevents product degradation while maintaining the quality and consistency of the blend. Overall, lab-scale double cone blenders serve as ideal solutions for precise and controlled mixing processes.
machine SPECIFICATIONS
| Sr no | Specifications | Details |
|---|---|---|
| 1 | Capacity | 10 kg, 25 kg, 50 kg, 100 kg, 200 kg, 300 kg, 500 kg, 1000 kg, 2000 kg, 5000 kg |
| 2 | Gross Volume | 35 L, 80 L, 150 L, 300 L, 450 L, 600 L, 800 L, 900 L |
| 3 | Motor Power | 0.5 HP, 1 HP, 2 HP, 3 HP, 5 HP, 7.5 HP, 10 HP, up to 50 HP |
| 4 | Gear Box | Elecon, Redicon, CPEC, Shanthi make |
| 5 | Material | Stainless Steel (SS304, SS316) |
| 6 | Construction | Stainless Steel frames |
| 7 | Butterfly Valve | Equipped for efficient discharge |
| 8 | Safety Features | Safety guard, interlock systems, overload protection |
| 9 | Discharge Height | 300 mm, 450 mm |
| 10 | Additional Features | Dust-free bin charging system, flame-proof electricals, PLC + HMI base systems, slant design, manual rotating facility with hand wheel, polished interior and exterior surfaces, mirror polished fixed buffers inside the cone, three-phase indication, D.O.L. tarter, digital timer, Amp Meter |
APPLICATION of double cone blender mixer machine
Applications of the Double Cone Blender is as under:
- In the pharmaceutical industry, operators mix excipients, active pharmaceutical ingredients (APIs), and other components to ensure a homogeneous blend, which is critical for consistent drug formulations.
- Additionally, in food processing, workers blend spices, additives, and other dry ingredients to achieve a uniform mixture, thereby enhancing the quality and flavor of food products.
- Furthermore, in the chemical industry, technicians ensure the uniform mixing of various chemical compounds, thus maintaining the consistency and effectiveness of chemical products.
- Moreover, in cosmetics, manufacturers blend cosmetic powders and other ingredients to create consistent and high-quality products like powders, creams, and lotions.
- In the same vein, personnel mix different detergent components, ensuring even distribution of active ingredients for effective cleaning products.
- Next, in fertilizer production, staff blend various components to produce a consistent mixture, which is essential for effective agricultural use.
- Also, in plastics manufacturing, engineers assist in blending plastic additives, ensuring uniform distribution in the final product, which is vital for the quality and performance of plastic items.
- Lastly, in the metallurgical industry, specialists use the blender to mix metal powders evenly, thus creating uniform and high-quality metal products.
double cone blender machine DIAGRAM DESCRIPTIONS
Cone Blender Diagram description as under :
- Base: Place the double cone-shaped vessel horizontally.
- Motor: Attach a motor to the base to rotate the vessel.
- Loading Port: Use the top opening to add materials.
- Discharge Port: Utilize the bottom opening to remove the blended materials.
- Control Panel: Adjust the rotation speed and other parameters using the control panel.
FAQ
What is a Double Cone Blender and what is its primary function?
A Double Cone Blender is an efficient industrial mixing machine primarily used for the homogeneous blending of dry powders and granules. Its unique conical shape ensures that materials are thoroughly mixed, making it an ideal choice for industries requiring high-quality, uniform blends, especially when dealing with large volumes.
How does the Double Cone Blender machine work to achieve a uniform mix?
The working principle relies on a gentle, continuous tumbling action. The conical-shaped vessel rotates on its horizontal axis, causing the material to constantly split, cascade, and recombine. This process facilitates two crucial mixing actions: Convective Mixing (large-scale flow) and Diffusive Mixing (random particle movement), ensuring a truly homogeneous blend with minimal segregation.
What are the key advantages of this design for sensitive dry powders?
The Double Cone Blender is preferred for sensitive materials due to its gentle mixing action. This characteristic prevents the over-working or degradation of product particles. It ensures high product integrity while consistently delivering a uniform and quality blend batch after batch, making it reliable for valuable ingredients.
What is the typical capacity range for the Double Cone Blenders manufactured by Wecan?
Wecan Engineering Solutions offers an extensive capacity range to meet diverse production needs. Our Production-Scale models start from 10 kg and go up to 5000 kg. We also provide smaller Lab-Scale models, with gross volumes ranging from 35 Liters up to 900 Liters, ensuring suitability for both research and high-volume manufacturing.
What industries most commonly use the Double Cone Blender for their mixing needs?
The blender's versatility makes it invaluable across several sectors. Key applications include:Pharmaceutical Mixer: Blending APIs and excipients for consistent drug formulations.Food Processing: Mixing spices, additives, and dry ingredients.Chemical Industry: Ensuring the uniform mixing of chemical compounds.Cosmetics: Blending cosmetic powders and ingredients.
What materials of construction are used to manufacture these blenders for quality assurance?
Our blenders are built for durability and compliance using high-grade Stainless Steel (SS). We primarily offer models constructed from SS304 and SS316. This robust construction, often built on Stainless Steel frames, ensures the equipment is long-lasting, easy to clean, and meets stringent quality standards, including GMP guidelines for sensitive applications.
What motor power options and gearboxes are available for the different blender capacities?
We equip our blenders with reliable motors, ranging from 0.5 HP for smaller models up to 50 HP for the largest production-scale machines. We use high-quality gearboxes from trusted manufacturers like Elecon, Redicon, CPEC, and Shanthi, ensuring smooth, efficient, and reliable rotation across all load conditions.
What safety features and design elements are integrated into the Double Cone Mixer?
Safety is a priority. Our blenders include essential features such as a Safety Guard, interlock systems, and overload protection to ensure secure operation. The machine is also designed with an efficient Butterfly Valve for quick and clean discharge, and a specified discharge height (e.g., 300 mm, 450 mm) for easy material transfer.
Can the Double Cone Blender be customized with automation and special handling features?
Yes, we offer various additional features to customize your machine. These enhancements include PLC + HMI base systems for advanced automation, a dust-free bin charging system for environmental control, and optional flame-proof electricals for use in hazardous environments. We also offer internal and external mirror polishing for superior hygiene.
Who is the manufacturer of this equipment, and what is your expertise in industrial mixers?
Wecan Engineering Solutions, based in Gujarat, India, is a leading Double Cone Blender Manufacturer. Established in 2012, we bring over a decade of expertise in developing innovative, high-tech industrial and pharmaceutical mixing equipment. We are committed to manufacturing high-quality, reliable solutions that conform to the latest industry standards.
