Octagonal Blender Machine | High-Precision | GMP Model for Pharma & Food Industries
Proven Choice of Pharmaceutical, Nutraceutical & Food Manufacturers for 7+ Years
- Capacity: Lab models to 5000 kg industrial scale
- SS316 / SS304 Food-grade stainless steel
- Precise speed control for uniform mixing
- Safety inter-lock & digital timer
- Best for Pharma, Nutraceutical & Food industries
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Get a personalized quote for the Octagonal Blender model that fits your needs. Our team replies within 24 hours with recommendations and pricing.
Choose Your Octagonal Blender Model
Laboratory Scale Octagonal Blender
Compact lab model for R&D and small trial batches. Ideal for product development and sampling.
Download BrochureProduction Scale Octagonal Blender
Heavy-duty industrial model, scalable up to 5000 kg batch capacity. Perfect for pharma, food & chemical industries.
Download BrochureWhy Choose Our Octagonal Blender Machine?
Precision Mixing
Variable pan speed and controlled motion ensure uniform, repeatable blending for powders and granules.
GMP Hygienic Design
Constructed in food-grade SS316 / SS304 with smooth surfaces and easy-clean geometry to meet strict GMP standards.
Scalable Capacity
From laboratory models for R&D to production units scalable up to 5000 kg batch capacity — pick the size you need.
Built to Last
Robust stainless construction and high-quality components deliver long service life and minimal downtime.
Uniform, Controlled Blending
Optimised pan geometry and speed profile produce consistent blends while minimizing particle damage.
Easy Maintenance
Tool-free access panels, modular parts and quick-disconnect fittings make servicing fast and cost-effective.
Octagonal Blender Machine Specifications
Lab Octagonal blender
Available in 2 kg, 5 kg & 10 kg. Compact, portable, best for trial batch and testing.
100 Kg Octagonal blender
GMP model with gross volume of 300 liter, best suitable for 100 kg per hour production
200 Kg Octagonal Blender
GMP model with gross volume of 600 liter, best suitable for 200 kg per hour production
500 Kg Octagonal Blender
GMP model with gross volume of 1500 liter, best suitable for 500 kg per hour production
| Feature | Lab Scale Model | 300 Ltr Gross | 600 Ltr Gross | 1500 Ltr Gross |
|---|---|---|---|---|
| Batch Capacity | 2, 5 & 10 kg | 100 kg | 200 kg | 500 kg |
| Bin Thickness | 2.5 mm | 3 mm | 3 mm | 3 mm |
| Bin Material | SS316 Grade | SS316 Grade | SS316 Grade | SS316 Grade |
| Motor Power | 0.5 kW | 2.2 kW | 3.7 kW | 7.5 kW |
| Structure Material | SS304 | SS304 | SS304/316 | SS304/316 |
| Dimensions | 300×600×800 mm | 1200×900×1250 mm | 1300×1100×1300 mm | 1600×1200×1700 mm |
| Weight | 70 kg | 190 kg | 300 kg | 560 kg |
| Warranty | 12 months | 12 months | 12 months | 12 months |
Lab Scale Octagonal Blender
- Capacity: 2, 5 & 10 kg
- Material: SS316 and SS304
- Motor: 0.5 kW
- Bin thickness: 2.5 mm
- Bin Speed Controller
- Safety railing with interlock
300 Ltr Gross Volume octagonal Blender
- Capacity: 100 kg
- Material: SS316 and SS304
- Motor: 2.2 kW
- Bin thickness: 3 mm
- Bin Speed Controller
- Safety railing with interlock
600 Ltr Gross Octagonal Blender
- Capacity: 200 kg
- Material: SS316 and SS304
- Motor: 3.7 kW
- Bin thickness: 3 mm
- Bin Speed Controller
- Safety railing with interlock
1500 Ltr Gross Octagonal Blender
- Capacity: 500 kg
- Material: SS316 and SS304
- Motor: 7.5 kW
- Bin thickness: 3 mm
- Bin Speed Controller
- Safety railing with interlock
VIDEO GALLERY
OCTAGONAL BLENDER MACHINE WORKING PRINCIPLE
- Loading Octagonal Blender Machine :First, you load the materials into the octagonal-shaped drum through the charging port located at the top of the blender. Initially, the drum’s unique shape ensures that the materials are spread out evenly inside the chamber, thus enhancing the efficiency of the blending process.
- Mixing: After loading the materials, you start the mixing process. The drum rotates around its horizontal axis, causing the materials to tumble and turn within the chamber. Additionally, the octagonal shape ensures that the materials move in a multi-directional pattern, significantly enhancing the mixing efficiency. As a result, all particles, regardless of their size or density, get thoroughly mixed without any dead spots.
- Blending Action: As the process continues, you will see the materials cascade from one end of the blender to the other. This constant cascading, combined with the drum’s unique geometry, ensures that the materials are continuously mixed and re-mixed, achieving a homogeneous blend. Additionally, the gentle tumbling action prevents material degradation, making it suitable for sensitive powders and granules.
- Discharge:After blending, you discharge the mixed material through a port at the bottom of the blender. Moreover, the discharge port’s design ensures that you empty all the material efficiently, leaving no residuals behind. This is crucial for maintaining cleanliness and preventing cross-contamination.
- In summary, octagonal blender machine working principle is to utilizes its unique shape and multi-directional movement to achieve efficient and thorough mixing. Hence, its gentle yet effective blending action ensures a uniform mixture, making it an invaluable tool for industries that require precision and consistency in their mixing processes.
OCTAGONAL BLENDER MACHINE SPECIFICATIONS
- Model: Octagonal Blender Machine
- Capacity: Available in various sizes from 5 kg to 5000 kg, accommodating diverse production needs
- Material: High-quality stainless steel (SS304 or SS316) for all contact parts, ensuring durability and hygiene
- Design: Octagonal mixing chamber with two hollow cylindrical shells, enhancing the blending process
- Motor Power: Varies depending on capacity, typically ranging from 1 HP to 50 HP
- Speed: Adjustable speed settings for different mixing requirements, providing versatility
- Mixing Time: Typically ranges from 10 to 30 minutes, depending on the material, ensuring efficient blending
- Loading Capacity: Designed to handle 50% to 70% of the chamber volume, optimizing performance
- Discharge: Manual or automatic discharge options available for convenience
- Safety Features: Interlock mechanisms and emergency stop buttons to ensure safety
- Dimensions: Varies with capacity; customizable to fit specific space requirements
- Applications: Suitable for pharmaceuticals, food processing, chemicals, and other industries requiring dry bulk solids mixing, ensuring versatility
| Sr no | Specifications | Details |
|---|---|---|
| 1 | Capacity | 2 kg, 5 kg, 10 kg, 25 kg, 50 kg, 100 kg, 200 kg, 300 kg, 500 kg, 1000 kg, 2000 kg, 5000 kg |
| 2 | Gross Volume | 6 L, 15 L, 30 L, 75 L, 150 L, 300 L, 450 L, 600 L, 800 L, 900 L |
| 3 | Motor Power | 0.5 HP, 1 HP, 2 HP, 3 HP, 5 HP, 7.5 HP, 10 HP, up to 50 HP |
| 4 | Gear Box | Elecon, Redicon, CPEC, Shanthi make |
| 5 | Material | Stainless Steel (SS304, SS316) |
| 6 | Construction | Stainless Steel frames |
| 7 | Butterfly Valve | Equipped for efficient discharge |
| 8 | Safety Features | Safety guard, interlock systems, overload protection |
| 9 | Discharge Height | 300 mm, 450 mm |
| 10 | Additional Features | Dust-free bin charging system, flame-proof electricals, PLC + HMI base systems, slant design, manual rotating facility with hand wheel, polished interior and exterior surfaces, mirror polished fixed buffers inside the cone, three-phase indication, D.O.L. tarter, digital timer, Amp Meter |
OCTAGONAL BLENDER MACHINE PRICE IN INDIA
- Small Capacity (50 kg to 500 kg): ₹1,25,000 to ₹5,50,000. These models are ideal for smaller production runs and pilot-scale operations.
- Medium Capacity (500 kg to 1000 kg): ₹5,50,000 to ₹7,50,000. These models are suitable for medium-sized production batches, providing a balance between capacity and cost.
- Large Capacity (1000 kg and above): ₹7,50,000 to ₹16,70,000. Designed for extensive production needs, these models offer higher throughput.
- Moreover, prices can be influenced by factors such as the manufacturer, the complexity of control systems, and optional features like automated loading and unloading systems, enhanced safety features, or special materials to meet specific industry standards.
- Finally, for the most accurate pricing, contact manufacturers or suppliers directly. They can provide detailed quotes based on your specific requirements, including any potential discounts or additional services such as installation and maintenance.
Frequently Asked Questions
What Is an Octagonal Blender Machine?
An Octagonal Blender Machine is a GMP-grade tumbler used to blend dry powders and granules uniformly. Its octagon-shaped vessel promotes gentle, efficient mixing with minimal heat generation and low shear, ideal for pharma, nutraceutical, food, and chemical applications.
How Does an Octagonal Blender Work?
An Octagonal Blender works by rotating a polygonal chamber at controlled speed so material repeatedly lifts, cascades, and intermingles. This tumbling action produces consistent blend uniformity while protecting particle integrity and minimizing fines.
Why Choose an Octagonal Blender vs. V-Blender or Double Cone?
An Octagonal Blender Machine provides slower, controlled tumbling with reduced dead zones and gentle handling. Compared with V-blenders or double-cone blenders, it’s preferred for fragile or density-varying powders, and is straightforward to charge, clean, and validate.
What Batch Capacities Are Available in the Octagonal Blender?
Octagonal Blender capacities span from small lab sizes to large production models. Typical offerings range from a few kilograms for R&D up to high-volume industrial units, allowing you to select a capacity aligned with your batch size, throughput, and blend time targets.
Is the Octagonal Blender Machine GMP / cGMP Compliant?
Yes. The Octagonal Blender Machine is engineered for GMP and cGMP environments with sanitary stainless-steel contact parts, smooth internal finishes, secure covers, interlocks, and documentation support suitable for regulated plants.
What Is the Material of Construction for Contact Parts?
Contact surfaces of the Octagonal Blender are typically manufactured in stainless steel grades SS316 or SS304, with hygienic finishes that support fast cleaning, low residue hold-up, and long-term corrosion resistance.
What Is the Typical Mixing Time in an Octagonal Blender?
Typical blend cycles in an Octagonal Blender Machine are about 10–20 minutes per batch, depending on powder flow, particle size distribution, fill level, and desired homogeneity. Process trials help finalize the optimal cycle time.
Which Industries Use the Octagonal Blender?
The Octagonal Blender is widely used in pharmaceuticals, nutraceuticals, herbal and ayurvedic preparations, food ingredients, spices, cosmetics, and specialty chemicals where uniformity, hygiene, and repeatability are critical.
What Options and Automation Can Be Added to the Octagonal Blender Machine?
Common options include VFD speed control, jog mode, timers, RPM indication, PLC/HMI automation, recipe control, dust-tight charging, vacuum loading, and customized discharge valves—scalable to your validation and throughput needs.
What Is the Price Range of an Octagonal Blender Machine in India?
Pricing for an Octagonal Blender Machine varies by capacity, stainless-steel grade, finish, and automation. Entry models are more economical, while larger units with PLC/HMI, vacuum loading, or flameproof electricals price higher. Request a tailored quotation for an exact figure.
Does the Octagonal Blender Support Dust-Free or Vacuum Charging?
Yes. The Octagonal Blender can be supplied with dust-tight hoppers and vacuum loading systems to minimize airborne particles, improve ergonomics, and reduce product loss during charging and discharge.
Is the Octagonal Blender Suitable for Fragile or Heat-Sensitive Powders?
Yes. The gentle tumbling motion of the Octagonal Blender Machine protects delicate particles, flavors, probiotics, and other sensitivity-prone materials, helping preserve particle size and functional properties.
Can the Octagonal Blender Machine Be Integrated with PLC/HMI and Data Controls?
Absolutely. The Octagonal Blender supports PLC/HMI integration for recipe management, alarms, batch timers, and audit trails; optional data features can assist with electronic records and quality review in regulated facilities.
How Easy Is Cleaning and Changeover on the Octagonal Blender?
The Octagonal Blender Machine is designed for quick cleaning with smooth internal surfaces, accessible inspection doors, tool-less clamps, and minimal crevices—reducing changeover time and cross-contamination risk.
What Safety and Electrical Options Are Available?
Safety provisions include fixed/hinged guards, emergency stops, door interlocks, and earthing. Electrical options range from standard industrial duty to flameproof/ex-proof assemblies where hazardous area compliance is required.
Do You Provide Validation Documentation for the Octagonal Blender?
Yes. We can supply DQ, IQ, OQ, and PQ documentation packages, FAT protocols, and material traceability to support GMP audits and international compliance requirements.
Can the Octagonal Blender Machine Be Customized for My Plant Layout?
Yes. Customizations include discharge height, orientation, platform or trolley mounting, integration with upstream/downstream equipment, and site-specific automation—so the Octagonal Blender fits seamlessly into your process line.
