PASTE KETTLE

PASTE KETTLE MACHINE IN PHARMA

A paste kettle machine also known as starch paste kettle or a tilting paste kettle, plays an essential role in the pharma industry. To begin with, here’s a closer look:

- Design: The paste kettle with hemispherical shape allows for uniform heating and efficient mixing of ingredients. Moreover, the jacketed design facilitates heat transfer using steam or thermal fluid.
- Functionality: This machine mixes and heats ingredients to form a consistent paste, thus ensuring uniform quality and consistency in pharmaceutical formulations.
- Operation: First, you load the ingredients into the kettle and heat them to a specific temperature. The kettle’s agitation system mixes the ingredients thoroughly, thereby creating a homogeneous paste. Finally, you discharge the paste through a tilting mechanism once it reaches the desired consistency.
- Materials: We use high-grade stainless steel (such as SS 316) to build it. These kettles meet stringent cGMP (current Good Manufacturing Practice) standards, therefore ensuring durability and easy cleaning.
- Paste kettle Applications: This machines are used for preparing various pharmaceutical products, including ointments, creams, gels, and pastes. Consequently, their versatility makes them suitable for different types of formulations.

I hope this provides a clear picture of the role and benefits of this machine in the pharma industry! If you need more details or have additional questions, feel free to contact us.

PASTE KETTLE WORKING PRINCIPLE

A paste kettle machine working principle as under :

- Loading Ingredients: You begin by loading the required ingredients, such as starch and water, into the kettle. Its hemispherical shape ensures uniform heating and efficient mixing.
- Heating: Steam or thermal fluid circulates through the jacketed design of the kettle, heating the contents. This process melts the ingredients, forming a smooth paste.
- Mixing: An agitator, usually an anchor-type impeller, rotates within the kettle to mix the ingredients thoroughly. This action ensures you achieve a homogeneous mixture.
- Temperature Control: Carefully control the temperature using a temperature controller to maintain the desired consistency of the paste. Achieving the right texture and quality is crucial here.
- Discharging: Once the paste reaches the desired consistency, tilt the kettle using a handwheel to discharge the paste into a container. This tilting mechanism ensures you can remove the paste easily and cleanly.
- Cooling and Cleaning: Cool down the kettle and transfer the paste to a clean container. Clean the kettle thoroughly to maintain hygiene standards.

This working principle of paste kettle ensures that you can produce high-quality pastes consistently, making the it an essential piece of equipment in the pharmaceutical industry.

STARCH PASTE KETTLE uses

Starch paste kettle machine, manufactured by Wecan Engineering Solutions, efficiently mix and heat starch for various industries. Firstly, in the pharmaceutical sector, these kettles prepare starch for tablet coatings. Additionally, the food industry uses them to make starch pastes for sauces, soups, and confectionery products. Moreover, the cosmetics industry relies on these kettles for starch-based formulations. Furthermore, the adhesives industry produces high-quality, starch-based adhesives with them. Lastly, the paper and textile industries utilize these kettles for paper coating and textile stiffening. Consequently, Wecan Engineering Solutions’ kettles ensure high standards in diverse manufacturing processes by providing a reliable method for mixing and heating starch.

STARCH PASTE KETTLE MACHINE VIDEO

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TILTING PASTE KETTLE uses

Tilting paste kettle machine, produced by Wecan Engineering Solutions, serve as a key component in many industrial processes. To begin with, these kettles are pivotal in the pharmaceutical sector for the preparation of various pastes used in tablet coatings. Additionally, the food industry utilizes them to craft pastes integral to sauces, soups, and confectionery items. Moreover, these kettles are essential in the cosmetics industry, where they help create various paste-based formulations. Furthermore, the adhesives industry benefits from these kettles by using them to produce high-quality, paste-based adhesives. Lastly, the paper and textile industries employ tilting paste kettle for tasks such as coating paper and stiffening textiles. As a result, Wecan Engineering Solutions’ tilting kettle ensure that diverse manufacturing processes maintain high standards through their reliable and efficient performance.

TILTING PASTE KETTLE MACHINE VIDEO

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PASTE KETTLE machine DIAGRAM

As above figure reflect the kettle diagram and below are the list of kettle parts.

- Paste Kettle Body: To start with, you load ingredients into the main container.
- Agitator: The agitator, generally an anchor-type impeller, then mixes the ingredients thoroughly.
- Jacketed Design: Steam or thermal fluid next circulates through the outer shell in order to heat the contents.
- Temperature Controller: The temperature controller subsequently monitors and regulates the heat inside the kettle.
- Discharge Valve: You use the discharge valve at the bottom or side afterwards to remove the paste.
- Tilting Mechanism: You additionally tilt the kettle using a handle or handwheel for easy discharging.
- Motor: The motor therefore powers the agitator so as to ensure thorough mixing.
- Reduction Gear Box: The reduction gear box likewise regulates the speed and torque of the agitator.
- Blower: The blower thus provides necessary airflow to control temperature and humidity.
- Butterfly Valve: The butterfly valve meanwhile controls the flow of ingredients or paste during processing.
- Heater: The heater furthermore provides additional heating if required.
- Cooling System: You use the cooling system to cool down the kettle once processing is complete.
- Cleaning Ports: The cleaning ports thereafter allow for easy access during the cleaning process.
- Control Panel: The control panel finally acts as the central interface for operating and monitoring the kettle functions.

I hope this helps you understand the parts of a paste making kettle machine! If you have any more questions or need further details, feel free to contact us.

SPECIFICATION of paste kettle

Here are the specifications for a kettle machine:

- Capacity: 100,150,200 liters
- Material of Construction: Stainless steel (SS316L)
- Heating Method: Jacketed with steam or thermal fluid
- Agitator Type: Anchor-type impeller
- Temperature Range: 40°C to 100°C
- Temperature Control: Digital temperature controller with PID control
- Discharge Mechanism: Manual tilting kettle mechanism with a handwheel
- Cleaning System: CIP (Clean-In-Place) system
- Safety Features: Over-temperature alarm, pressure relief valve
- Power Supply: 220V/50Hz
- Motor Power: 1 or 2 HP
- Reduction Gear Box: Regulates agitator speed
- Heater: Provides additional heating if required
- Control Panel: Central interface for operating and monitoring the kettle functions
- Compliance: Designed as per Good Manufacturing Practices (GMP)

I hope this helps! If you need more details or have any questions, feel free to contact us.

FAQ..

1. What is the function of paste kettle?

A kettle mixes and heats ingredients to form a uniform paste. The agitator ensures thorough mixing, while the jacketed design circulates steam or thermal fluid for even heating. The temperature controller maintains the correct heat level, ensuring consistency. The tilting mechanism and discharge valve enable easy removal, producing high-quality pharmaceutical pastes and ointments.

2. What are the two types of kettles?

There are two main types of kettles. Electric kettles use an electric element to heat water quickly and efficiently. They often feature automatic shut-off and temperature control. Stovetop kettles heat on a stove or cooktop. They are known for their durability and classic design, often producing a whistle when boiling.

3.What is paste in pharmaceutical?

In pharmaceuticals, a paste is a semisolid dosage form containing a high amount of insoluble solids in a suitable base. Firstly, it is thicker than ointments and creams. Consequently, it adheres well to the skin. Additionally, it is used for treating chronic lesions and oozing sores. Finally, pastes provide a protective coating over the affected area.

4. What is the working principle of kettle?

The jacketed kettle heats until the starch melts, forming a thick paste. Firstly, you can manually agitate it. Alternatively, use an anchor-type agitator. Subsequently, this agitator continuously stirs the paste. Consequently, it prevents lumps from forming.

5. What materials are typically used to construct a paste kettle?

It is usually made of stainless steel (SS316L) for durability and ease of cleaning.

6. What type of agitator is used in a paste kettle?

An anchor-type impeller is commonly used to ensure thorough mixing of the ingredients.

7. How is the paste discharged from the kettle?

The kettle is tilted using a manual handwheel to discharge the paste into a container.

8. Can the paste kettle handle high-viscosity materials?

Yes, it is designed to handle high-viscosity materials effectively, ensuring thorough mixing and heating.

9. Can a kettle be customized for specific applications?

Yes, manufacturers can customize it to meet specific requirements, such as capacity, material, and additional features.

10. What are the safety precautions when operating this machine?

Operators should wear appropriate protective gear, follow operating procedures, and regularly check safety features like pressure relief valves and temperature alarms.