DOUBLE CONE BLENDER
double cone blender MIXER machine WORKING PRINCIPLE
Working Principle of Double Cone Blender Mixer Machine
The double cone blender operates on a simple yet effective principle to achieve uniform mixing of dry powders and granules. The conical-shaped vessel rotates on its horizontal axis, and this vessel mounts on trunnions at either end, allowing for smooth and efficient rotation. As the blender rotates, the material inside continuously splits and recombines, leading to a uniform mix.
Loading: Operators load the dry powders or granules into the blender through a butterfly valve or a charging port. Typically, the loading amount ranges between 35% to 70% of the blender’s total capacity, ensuring efficient mixing without overloading the machine.
Rotation: Once loaded, the blender starts rotating. The conical shape of the vessel creates a tumbling action, causing the materials to move in different directions. As a result, this continuous movement helps break up clumps and ensures that the materials mix uniformly.
Mixing: The mixing process involves two key actions:
Convective Mixing: The rotation causes the materials to cascade and flow, thereby promoting convective mixing.
Diffusive Mixing: As the materials tumble, they also undergo diffusive mixing, where individual particles move randomly, leading to a more homogeneous blend.
Discharge: After the desired mixing time, operators stop the blender and discharge the mixed material through a bottom outlet or a discharge valve. The design of the double cone blender ensures minimal residue, thus making the discharge process efficient and easy to clean.
Advantages:
Gentle Mixing: The double cone blender provides a gentle mixing action, preventing product degradation and maintaining the quality of sensitive materials.
Homogeneous Mix: The unique design and tumbling action ensure a uniform and consistent blend.
Overall, the double cone blender offers an efficient, reliable, and versatile solution for mixing dry powders and granules in various industries.
DOUBLE CONE BLENDER MIXER MACHINE FROM WECAN ENGINEERING SOLUTIONS, A LEADING MACHINE MANUFACTURER IN INDIA.
Double Cone Blender Manufacturer in India: Wecan Engineering Solutions
Wecan Engineering Solutions, based in Kathlal, Kheda, Gujarat, manufactures high-quality double cone blenders and other industrial mixing equipment. We established our company in 2012, and since then, we have focused on developing innovative, high-tech products that conform to the latest industry trends.
Our Double Cone Blenders: Our double cone blenders efficiently mix pharmaceutical, food, and nutraceutical products. Consequently, these machines ensure uniform blending and meet the highest standards of quality and reliability.
Why Choose Us:
Expertise: We bring over a decade of experience in manufacturing high-quality industrial mixers. Furthermore, our team’s extensive knowledge ensures that our products are top-notch.
Quality Assurance: We commit to delivering machines that assure optimum quality in manufactured products. As a result, our clients can rely on the consistency and durability of our equipment.
Innovation: We continuously develop new and improved products to meet industry needs. Therefore, our innovations keep our clients ahead of the competition.
For more information or to discuss your specific requirements, please visit our website at https://www.wecanmachinery.com or contact us directly at [email protected]
PRODUCTION SCALE double cone blender machine video, image and catalogue pdf.
Double cone blenders efficiently mix and blend dry powders and granules in various industries, such as pharmaceuticals, food, and chemicals. Their unique double cone shape ensures uniform distribution of ingredients by continuously rotating and tumbling the materials. Consequently, you achieve a homogeneous mix every time. Made from high-grade stainless steel, these blenders offer robust construction and easy cleaning. Furthermore, they feature capacities ranging from several hundred to several thousand liters, making them suitable for large-scale production. Additionally, the gentle mixing action prevents product degradation while maintaining the quality and consistency of the blend. Overall, double cone blenders serve as ideal solutions for high-volume manufacturing processes.
LAB-SCALE double cone blender machine video, image and catalogue pdf.
Lab-scale double cone blenders efficiently mix and blend small quantities of dry powders and granules, particularly in laboratory settings for pharmaceuticals, food, and chemicals. Their unique double cone shape ensures uniform distribution of ingredients by continuously rotating and tumbling the materials. Consequently, you achieve a homogeneous mix every time. Made from high-grade stainless steel, these blenders offer robust construction and easy cleaning. Furthermore, they feature capacities suitable for small-scale production and research purposes. Additionally, the gentle mixing action prevents product degradation while maintaining the quality and consistency of the blend. Overall, lab-scale double cone blenders serve as ideal solutions for precise and controlled mixing processes.
machine SPECIFICATIONS
| Sr no | Specifications | Details |
|---|---|---|
| 1 | Capacity | 10 kg, 25 kg, 50 kg, 100 kg, 200 kg, 300 kg, 500 kg, 1000 kg, 2000 kg, 5000 kg |
| 2 | Gross Volume | 35 L, 80 L, 150 L, 300 L, 450 L, 600 L, 800 L, 900 L |
| 3 | Motor Power | 0.5 HP, 1 HP, 2 HP, 3 HP, 5 HP, 7.5 HP, 10 HP, up to 50 HP |
| 4 | Gear Box | Elecon, Redicon, CPEC, Shanthi make |
| 5 | Material | Stainless Steel (SS304, SS316) |
| 6 | Construction | Stainless Steel frames |
| 7 | Butterfly Valve | Equipped for efficient discharge |
| 8 | Safety Features | Safety guard, interlock systems, overload protection |
| 9 | Discharge Height | 300 mm, 450 mm |
| 10 | Additional Features | Dust-free bin charging system, flame-proof electricals, PLC + HMI base systems, slant design, manual rotating facility with hand wheel, polished interior and exterior surfaces, mirror polished fixed buffers inside the cone, three-phase indication, D.O.L. tarter, digital timer, Amp Meter |
APPLICATION of double cone blender mixer machine
Applications of the Double Cone Blender is as under:
In the pharmaceutical industry, operators mix excipients, active pharmaceutical ingredients (APIs), and other components to ensure a homogeneous blend, which is critical for consistent drug formulations.
Additionally, in food processing, workers blend spices, additives, and other dry ingredients to achieve a uniform mixture, thereby enhancing the quality and flavor of food products.
Furthermore, in the chemical industry, technicians ensure the uniform mixing of various chemical compounds, thus maintaining the consistency and effectiveness of chemical products.
Moreover, in cosmetics, manufacturers blend cosmetic powders and other ingredients to create consistent and high-quality products like powders, creams, and lotions.
In the same vein, personnel mix different detergent components, ensuring even distribution of active ingredients for effective cleaning products.
Next, in fertilizer production, staff blend various components to produce a consistent mixture, which is essential for effective agricultural use.
Also, in plastics manufacturing, engineers assist in blending plastic additives, ensuring uniform distribution in the final product, which is vital for the quality and performance of plastic items.
Lastly, in the metallurgical industry, specialists use the blender to mix metal powders evenly, thus creating uniform and high-quality metal products.
In summary, the Double Cone Blender’s versatility, gentle mixing action, and ability to handle a wide range of materials make it an invaluable asset across these diverse industries, ensuring consistency and quality in various production processes.
double cone blender machine DIAGRAM DESCRIPTIONS
Cone Blender Diagram description as under :
Base: Place the double cone-shaped vessel horizontally.
Motor: Attach a motor to the base to rotate the vessel.
Loading Port: Use the top opening to add materials.
Discharge Port: Utilize the bottom opening to remove the blended materials.
Control Panel: Adjust the rotation speed and other parameters using the control panel.